How to Measure Water Activity Correctly – Common Testing Mistakes Malaysia
A Water Activity Meter can provide useful data for food quality control, but reliable measurement depends on more than simply placing a sample into the instrument.
Sample preparation, temperature, contamination and testing consistency can all affect the usefulness of the results.
For food manufacturers, QA/QC departments and laboratories in Malaysia using a Water Activity Meter such as the Landtek WA-60A, establishing a consistent testing procedure is important.
WHAT IS WATER ACTIVITY?
Water activity is commonly expressed as Aw.
It describes the availability or energy state of water within a product and is different from total moisture content.
Aw measurement may be used as part of quality-control or product-development procedures for suitable products such as:
• Bakery products
• Biscuits
• Snacks
• Dried foods
• Nuts
• Spices
• Powdered foods
• Confectionery
• Processed foods
The correct testing method depends on the individual product and application.
COMMON MISTAKE 1: INCONSISTENT SAMPLE PREPARATION
If samples are prepared differently each time, results can become difficult to compare.
For routine QA/QC testing, establish a consistent procedure covering:
• Sampling location
• Sample size
• Sample preparation
• Sample container
• Testing sequence
For example, comparing a finely prepared sample from one batch with a differently prepared sample from another batch may introduce unnecessary variation.
Consistency is important.
COMMON MISTAKE 2: TESTING SAMPLES AT VERY DIFFERENT TEMPERATURES
Temperature can influence water activity measurement.
Avoid comparing samples under very different temperature conditions without considering the effect on the measurement.
For routine production control, establish a standardized procedure for sample handling and testing conditions.
This helps improve the usefulness of batch-to-batch comparisons.
COMMON MISTAKE 3: CONTAMINATING THE SAMPLE AREA
Food samples can leave:
• Powder
• Oil
• Crumbs
• Residue
• Dust
If the sample area is not kept clean, contamination may affect subsequent testing or instrument condition.
Follow the manufacturer's cleaning and maintenance instructions and avoid allowing sample material to contaminate the measuring area.
COMMON MISTAKE 4: NOT ALLOWING THE MEASUREMENT TO STABILIZE
Water activity measurement should not be treated like an instant temperature reading.
The instrument and sample need to reach the appropriate measurement condition according to the specified procedure.
Do not simply take an early reading because a number has appeared on the display.
Follow the manufacturer's operating procedure for determining when the measurement is complete.
COMMON MISTAKE 5: USING TOO LITTLE OR INCONSISTENT SAMPLE
Changing the amount of sample between tests can make your procedure less consistent.
For routine QA/QC work, use a standardized sample quantity and preparation method whenever applicable.
The objective is to make today's test comparable with tomorrow's test.
COMMON MISTAKE 6: CONFUSING AW WITH MOISTURE CONTENT
This is one of the most common misunderstandings.
Moisture Content:
Measures how much water is present.
Water Activity:
Indicates the availability or energy state of that water.
A Water Activity Meter does not simply replace every type of moisture meter.
Always confirm which parameter is stated in your product specification or QA/QC procedure.
COMMON MISTAKE 7: USING ONE AW VALUE FOR EVERY PRODUCT
Different products can have different formulations, processing methods and quality requirements.
Do not assume that one Aw acceptance value applies universally to:
• Bread
• Biscuits
• Nuts
• Spices
• Dried foods
• Powders
• Snacks
Acceptance criteria should be based on the specific product and relevant internal, customer, technical or regulatory requirements.
COMMON MISTAKE 8: NO RECORDING OR TRENDING OF RESULTS
One measurement provides only one data point.
For production quality control, the greater value often comes from recording results over time.
For example:
Batch 001 – Aw result recorded
Batch 002 – Aw result recorded
Batch 003 – Aw result recorded
Batch 004 – Aw result recorded
This allows the QA/QC team to identify trends and compare production consistency.
LANDTEK WA-60A FOR ROUTINE AW MEASUREMENT
The Landtek WA-60A is a dedicated Water Activity Meter that can be considered for suitable food testing applications.
Potential users include:
• Food manufacturers
• QA/QC departments
• R&D departments
• Food laboratories
• Bakeries
• Snack manufacturers
• Dried food processors
• Universities and research facilities
For routine testing, the instrument should be used together with a clearly defined sampling and measurement procedure.
WHY ARE MY WATER ACTIVITY READINGS DIFFERENT?
If repeated Aw readings are inconsistent, check:
1. Is the same sample preparation method being used?
2. Are sample temperatures similar?
3. Is the sample area clean?
4. Are you following the correct measurement procedure?
5. Are sample quantities consistent?
6. Are you comparing equivalent samples?
7. Is the instrument being maintained according to the manufacturer's instructions?
If the problem continues, review the instrument condition and measurement procedure before assuming that the product itself has changed.
LOOKING FOR A WATER ACTIVITY METER IN MALAYSIA?
MTM Precision supplies the Landtek WA-60A Water Activity Meter in Malaysia.
If you are considering Aw testing, send us your:
• Product or sample type
• Measurement requirement
• Application
• Expected testing frequency
We can help check whether the WA-60A is suitable for your application before quotation.
CONTACT MTM PRECISION
MTM Precision Sdn. Bhd. (744811-A)
Telephone:
+603-8080 7172
WhatsApp:
+6016-660 7346
Email:
mtmpre@yahoo.com
enquiry@mtmpre.com.my
Website:
www.mtmpre.com.my
Showroom & Service Centre:
No. 29-1 & 29-2, Jalan Bandar 18,
Pusat Bandar Puchong,
47160 Puchong,
Selangor, Malaysia.
Serving customers throughout Malaysia including Selangor, Kuala Lumpur, Johor, Penang, Melaka, Negeri Sembilan, Perak, Pahang, Kelantan, Terengganu, Kedah, Perlis, Sabah and Sarawak.
Keywords:
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17 Sep 2026