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ERANNTEX Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)

Specifications

SKU: ERANNTEX Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)

Model:TH-2000-C-EX
The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) operates as follows: a sampling unit collects on-site flue gas or the gas being measured; a pretreatment unit cools, dehumidifies, and filters dust, maintaining the temperature and humidity of the measured gas within a specified range; and a gas detection unit detects and analyzes the incoming gas, displaying real-time gas concentration on a screen and transmitting the data signal to a PLC or computer. Alternatively, the system can transmit the data to a cloud server via wireless GPRS or the Internet, where users can access the data, enabling global network monitoring and analysis. The entire process is automated, requiring no human intervention.

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) is suitable for gas detection and analysis in low-dust, high-temperature, and high-humidity environments. If the measured gas has a high dust content, an optional automatic backflush system is required; otherwise, regular manual maintenance and cleaning of the dust filter is required. It features a built-in electronic condenser, a high-efficiency dehumidification system, and a 0.5-meter fine dust filter sampling head (flange-mounted). It has a sampling distance of 40 meters and features automatic cooling, drainage, and tar filtration. For water-soluble gas detection and analysis, and in winter outdoor freezing environments, an insulated and electrically heated constant temperature control system is required to prevent freezing of the sampling line. For demanding dryness and cleanliness of the measured gas, choose the TH3000 series, which includes an insulated and electrically heated constant temperature control system and a two-stage, high-efficiency, water-cooled compressor dehumidification system, ensuring a stable dew point of 4°C or 5°C.

The Eranntex Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type) Features:

Explosion-proof and waterproof design with IP66 protection rating, outdoor-grade design, fast, reliable, and stable detection.

Isolation explosion-proof enclosure: Dimensions 800mm*600mm*320mm, explosion-proof rating Exde II BT4.

Large, multi-angle, tiltable 7-inch color touchscreen display with a wide operating temperature range. The standard sampling distance is 30-40 meters, with an optional vacuum pump for a maximum sampling distance of over 70 meters.

Equipped with a 0.5-meter fine dust filter sampling head; the standard pretreatment temperature is 400°C. The TH-2000 can pretreatment flue gas up to 1300°C, and the TH3000 can pretreatment flue gas up to 2000°C.

Integrated display of various probe parameters and control of other devices.

Network transmission, 4-20mA input, RS485 input, 4-20mA output, and RS485 communication.

A built-in electronic condenser with a high-efficiency dehumidification system provides automatic cooling, drainage, and filtration.

An optional constant temperature control system automatically activates heating at low temperatures, allowing the analyzer to be used in extremely cold regions.

An optional electric heating constant temperature control system (sampling line) heats the sample gas to a set temperature to prevent condensation. The temperature can be set between 120°C and 200°C. A 10-meter electric heating line is standard, with other lengths available. Optional features: automatic backflush system, wireless transmission, audible and visual alarms, data printing, Linux operating system, 16GB high-capacity SD memory card.

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) operates as follows:

The sample gas is processed according to the analyzer's acceptable pressure, temperature, humidity, flow rate, dust content, and cleanliness level. It primarily performs the following tasks:

Sample Collection: A vacuum sampling pump or brushless DC pump extracts the sample gas from the pipeline.

Dust Filtration: The measured gas passes through a precision dust filter before entering the sampling pipeline. For high-dust environments, an automatic backflush system is required.

Cooling: The sampling probe and sampling pipeline are cooled, capable of processing gases up to 2000°C.

Heating: Heats and insulates the sample gas to prevent condensation and the dissolution of some gases (optional).

Dehumidification: Two-stage, high-efficiency condensation and dehumidification. The wet system maintains a stable dew point of 4°C or 5°C.

Gas-water separation: After the sample gas cools down in the sampling line, free water is generated. The gas-water separator separates the gas, water, and residual dust, and automatically drains the water.

Secondary filtration: A secondary water vapor separation is performed based on the humidity level on site.

Signal acquisition: The sensor reacts with the measured gas, detecting a gas signal that is amplified and analyzed by a circuit to determine the concentration of various gas components.

Detection and analysis: Concentrations are detected and displayed in real time, and data is transmitted via 4-20mA/RS485 signals. Data can also be transmitted wirelessly or over the network to a remote server, environmental protection agency, or monitoring station.

Flow control: Controls the intake volume of gas.

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) flow chart

 

Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)

 

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) Product Configuration

 

TH-2000D

Pretreatment Configuration

Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)

Pretreatment box:

Sampling head:

 

 Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)

 

Features: Window, 7-inch touchscreen; explosion-proof chassis

 

Applicable environments:

High temperatures up to 400°C, high humidity, low dust

Explosion-proof chassis with window (Exde II BT4), optional CT4

7-inch touchscreen

Gas detector probe + flow-through connector

Glass condensate filter

Solenoid drain valve

Bipolar semiconductor electronic condenser (dehumidification, cooling, and water removal)

Peristaltic pump (used with electronic condenser for drainage)

Long-life brushless DC pump

Relay expansion board

Power management system

Flow meter

Internal gas line (PTFE tubing)

0.5-meter high-temperature-resistant fine dust filter sampling head

Dimensions (850 x 500 x 350 mm)

 

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) Reference regulations:

ISO9001            Quality Management System - Requirements

GB15322.1-2003     Combustible Gas Detectors

GB 3836.1-2010     Electrical Apparatus for Use in Explosive Gas Atmospheres - General Requirements

GB 3836.2-2010     Electrical Apparatus for Use in Explosive Gas Atmospheres - Flameproof Type "d"

GB 3836.4-2010     Electrical Apparatus for Use in Explosive Gas Atmospheres - Intrinsically Safe Type "i"

IEC 60079-0        Explosive Atmospheres - Part 0: Equipment - General Requirements

IEC 60079-1         Equipment Protection by Flameproof Enclosures "d" for Explosive Atmospheres

IEC 60529           Degrees of Protection Provided by Enclosures

IEC 60801           Electromagnetic Compatibility of Industrial Process Measurement and Control Equipment

GB 3836             Explosive Atmospheres

GB 4208             Degrees of Protection Provided by Enclosures (IP Code)

GB 15322            Technical Requirements and Test Methods for Combustible Gas Alarms

GB 12358            General Technical Requirements for Gas Detection and Alarm Devices in Workplaces

HG/T23006           Technical Requirements and Test Methods for Toxic Gas Detection and Alarm Devices

GB50493             Design Specifications for Combustible and Toxic Gas Detection and Alarm Devices in the Petrochemical Industry technical parameters:

 

Detected Gas

Non-methane total hydrocarbons and other combustible gases

Detection Range

0-100% LEL

Resolution

0.1% LEL

Detection Principle

Imported high-precision infrared sensor

Typical Accuracy

≤±1-2% F.S. (depending on sensor performance)

Linearity

≤±2%

Repeatability

≤±2%

Uncertainty

≤±2%

Display

7-inch touchscreen display

Explosion-Proof Level

Exde IIBT4, optional Exde IICT4

Processed Sample Gas

High temperature up to 400°C, high water vapor, low dust (high dust levels require additional pretreatment; higher temperatures are available)

Processed Sample Gas

Constant temperature: 25°C (settable after treatment)

Flow Control

Constant humidity: 70% RH (settable after treatment)

Operating Mode

Guaranteed air intake of 0.5-1 L/min.

Operating Voltage

Fixed, continuous operation, pump-type measurement (accepts positive pressure, negative pressure, and vacuum environments)

Sampling Distance

220VAC, 50Hz

Signal Output

Standard sampling distance 30-40 meters; optional vacuum pump extends sampling distance to over 70 meters

Alarm Method

Optional, please specify when ordering:

Protection Level

ā‘ Three-(four-)wire 4-20mA, compatible with various alarm controllers, PLCs, DCSs, and other control systems;

External Dimensions

ā‘”Bus RS485 (RTU), standard Modbus protocol;

Standard Accessories

ā‘¢2 Group relay high and low alarm outputs (one standard, one optional), passive contact (dry contact)

Manufacturer's Qualification Certificate

Optional: 0-20mA, 1-5V, 0-5V, 0-10V, wireless transmission, network transmission, SMS alarm

 

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) Shipping list:

 

No. Name Unit Quantity

No. Name Unit Quantity

No. Name Unit Quantity

No. Name Unit Quantity

1

TH-2000D Online Gas Pretreatment Monitoring System

Set

1

2

Certificate of Conformity/Warranty Card

Zhang

1

3

Product Manual

Ben

1

4

0.5m Fine Dust Filter Sampling Head (DN50 Flange Mount)

Root

1

 

 

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type)  Product Installation:

This system consists of a sampling probe placed on the chimney and an analysis cabinet.

1. The sampling probe is responsible for flue gas sampling, and the built-in stainless steel filter element is used to filter dust in the flue gas (the sampling components mainly include: sampling probe and sample conveyor. The sampling probe can be equipped with a backflush system as needed);

(1) The sampling probe docking flange is a DN50 flange plate according to the GB9119.2-88 standard.

(2) The length of the flange plate and the chimney connecting pipe is recommended to be greater than 500mm, and the inner diameter of the connecting pipe is greater than 25mm.

(3) When welding the flange, make sure that the flange mounting hole is perpendicular to the chimney.

2. The analysis cabinet integrates the pretreatment system and analyzer and completes the measurement of gas components; it is installed in a place where it is easy to view the data.

 

The Eranntex Online Combustible Gas Pretreatment Monitoring System (explosion-proof type) On-site application diagram:

1. Pre-treatment chassis installation:

Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)

 

ExdeIICT4 explosion-proof chassis:   

Online Combustible Gas Pretreatment Monitoring System (Explosion-Proof Type)

 

 

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