Precision Flat Level for CNC Machine Installation Contractors Malaysia

Precision Flat Level for CNC Machine Installation Contractors Malaysia

Introduction

CNC machine installation contractors in Malaysia are responsible for important stages of industrial equipment installation, relocation and commissioning.

When a manufacturing company purchases a new CNC lathe, milling machine or machining center, the equipment must be installed according to the machine manufacturer's requirements.

Professional installation may involve foundation inspection, machine positioning, support adjustment, precision leveling, geometric verification and commissioning.

One important measuring instrument used in suitable machine leveling procedures is the precision flat level.

The RIKEN KEISOKUKI RFL-1502 and RFL-2002 Precision Flat Levels are Japanese precision instruments featuring 0.02 mm/m sensitivity.

Both models are intended for machine assembly, installation and centering applications.

MTM Precision Sdn Bhd supplies these instruments in Malaysia.

This guide explains how precision flat levels support professional machine installation contractors, what equipment should be considered and how to select a suitable RIKEN model.

1. What Does a CNC Machine Installation Contractor Do?

A CNC machine installation contractor assists customers with installing and preparing industrial machinery for operation.

The actual scope of work depends on the machine type, customer requirements and contractor's capabilities.

Typical services may include:

New CNC Machine Installation

Machine Relocation

Industrial Machinery Positioning

Machine Leveling

Machine Support Adjustment

Machine Alignment Inspection

Machine Geometry Verification

Installation Documentation

Commissioning Support

Some contractors specialize in machine moving and positioning.

Others provide additional technical services such as precision leveling and geometric inspection.

These services require different equipment, skills and procedures.

A machine installation contractor should select measuring instruments according to the specific work being performed.

2. Why Do Installation Contractors Need Precision Flat Levels?

Industrial machinery installation may require small inclination differences to be measured.

An ordinary construction spirit level may not provide the sensitivity specified by a CNC machine manufacturer.

A high sensitivity precision flat level can help technicians evaluate inclination at designated machine reference surfaces.

Typical Contractor Applications

New Machine Installation

Checking specified leveling conditions during initial installation.

Machine Relocation

Verifying leveling after equipment is moved to a different location.

Machine Support Adjustment

Observing inclination changes during manufacturer-approved adjustment procedures.

Machine Maintenance

Checking the leveling condition after relevant maintenance work.

Machine Geometry Investigation

Supporting certain leveling-related inspections as part of a broader geometry assessment.

A precision flat level does not replace all machine installation instruments.

However, it can be an important part of a contractor's measurement equipment.

3. RIKEN RFL-1502 and RFL-2002 Specifications

The RIKEN KEISOKUKI Precision Flat Level Series includes instruments intended for precision machinery applications.

SpecificationRFL-1502RFL-2002ManufacturerRIKEN KEISOKUKIRIKEN KEISOKUKICountry of OriginJapanJapanInstrument TypePrecision Flat LevelPrecision Flat LevelNominal Length150 mm200 mmSensitivity0.02 mm/m0.02 mm/mNet Weight1.8 kg2.3 kgIntended ApplicationPrecision MachineryPrecision Machinery

RIKEN RFL-1502

The 150 mm precision flat level may be suitable for relatively small approved measuring surfaces.

RIKEN RFL-2002

The 200 mm precision flat level may be preferred when a longer reference surface is available.

Both instruments have the same specified sensitivity.

A longer instrument does not automatically provide better measurement accuracy.

4. Why Is 0.02 mm/m Sensitivity Important?

The RIKEN RFL-1502 and RFL-2002 both feature 0.02 mm/m sensitivity.

This represents an inclination equivalent to a height difference of 0.02 mm over one metre.

Equivalent Inclination Table

Horizontal DistanceHeight Difference at 0.02 mm/m100 mm0.002 mm150 mm0.003 mm200 mm0.004 mm500 mm0.010 mm1,000 mm0.020 mm

For example:

0.02 mm/m × 0.2 m = 0.004 mm

An inclination of 0.02 mm/m corresponds mathematically to a height difference of 0.004 mm across 200 mm.

These figures explain inclination.

They do not represent guaranteed measurement accuracy or machine installation tolerances.

Sensitivity is different from accuracy and calibration uncertainty.

Installation contractors should verify that the selected instrument meets the machine manufacturer's requirements.

5. Essential Measuring Instruments for Machine Installation Contractors

Professional machine installation may require several measuring instruments.

The exact equipment depends on the contractor's service scope.

InstrumentTypical ApplicationPrecision Flat LevelMachine inclination and levelingDial IndicatorDisplacement and runout inspectionDial Test IndicatorSmall displacement comparisonPrecision StraightedgeSpecified straightness-related checksPrecision SquareSquareness-related referenceLaser Alignment InstrumentSpecified alignment measurementsLaser InterferometerCertain positioning accuracy measurementsFeeler GaugeClearance and gap checksTorque WrenchSpecified fastening operationsTemperature InstrumentRelevant temperature checks

A RIKEN Precision Flat Level may support the machine leveling stage.

Other instruments may be necessary for complete machine geometry verification.

A precision level alone cannot establish that a CNC machine meets all geometric accuracy requirements.

6. Preparing for a CNC Machine Installation Project

Before visiting a customer site, a contractor should review the installation requirements.

Machine Information

Confirm:

Machine manufacturer

Machine model

Machine dimensions

Machine weight

Installation requirements

Foundation Requirements

Check the manufacturer's foundation specifications.

Leveling Requirements

Identify:

Required measuring positions

Required instrument sensitivity

Leveling tolerances

Support adjustment procedure

Inspection Equipment

Prepare suitable measuring instruments.

Calibration Documentation

Determine whether the customer requires calibration records or other measurement documentation.

Site Safety

Plan appropriate lifting, positioning, isolation and other safety requirements.

Good project preparation helps reduce installation delays caused by unsuitable equipment or missing technical information.

7. Using a Precision Flat Level During Machine Installation

The following describes a general workflow for precision leveling during an installation project.

Actual measuring positions, support adjustment sequences and acceptance criteria must follow the machine manufacturer's instructions.

Step 1 - Confirm the Installation Procedure

Review the machine manufacturer's documentation.

Step 2 - Inspect the Foundation and Supports

Check that the installation conditions meet the specified requirements.

Step 3 - Identify the Reference Surface

Locate the approved machine leveling reference positions.

Step 4 - Prepare the Measuring Surface

Remove contamination and check the surface condition.

Step 5 - Position the Precision Flat Level

Place the RIKEN RFL-1502 or RFL-2002 carefully on the designated surface.

Step 6 - Allow the Reading to Stabilize

Avoid excessive vibration and unsuitable temperature conditions.

Step 7 - Record the Initial Measurement

Observe the indication according to the instrument manufacturer's instructions.

Step 8 - Perform Manufacturer-Approved Adjustment

Adjust the machine supports according to the specified procedure.

Step 9 - Repeat the Measurements

Check the required measuring positions.

Step 10 - Complete Additional Verification

Perform the geometry and commissioning checks specified for the machine.

Precision leveling should be treated as one stage of the complete installation project.

8. Precision Level Requirements for Machine Relocation Contractors

Machine relocation companies may be involved in moving industrial equipment between factories or production areas.

Relocation can change a machine's installation conditions.

Typical Relocation Activities

Equipment preparation

Machine lifting and handling

Transportation

Machine positioning

Support installation

Precision leveling

Commissioning checks

After relocation, the machine may require leveling verification.

A RIKEN Precision Flat Level can support suitable inclination measurements during reinstallation.

However, relocation may also require additional geometry and operational checks.

Returning a machine to a horizontal condition does not automatically restore its complete geometric accuracy.

9. Precision Flat Levels for CNC Lathe Installation Contractors

CNC lathe installation may require careful leveling and support adjustment.

In certain machine designs, incorrect support loading may contribute to machine bed distortion.

Important Contractor Considerations

Correct Reference Positions

Use the measuring positions specified by the manufacturer.

Machine Bed Twist

Follow the manufacturer's bed twist inspection procedure.

Support Adjustment

Use the recommended adjustment sequence.

Measurement Documentation

Record the required inclination readings.

Geometry Verification

Complete any additional alignment checks.

A RIKEN RFL-1502 or RFL-2002 may be suitable when its specifications meet the lathe manufacturer's requirements.

10. Precision Flat Levels for CNC Milling and VMC Contractors

CNC milling machines and Vertical Machining Centers (VMCs) may require precision leveling during installation.

Installation contractors should confirm the machine's specific requirements.

Typical Inspection Considerations

Foundation condition

Machine support arrangement

Approved measuring surfaces

Longitudinal inclination

Transverse inclination

Support adjustment sequence

Additional machine geometry checks

A high sensitivity precision level may help technicians observe small inclination changes.

However, machine leveling alone does not verify spindle alignment, axis squareness or positioning accuracy.

Additional instruments and procedures may be necessary.

11. How to Choose RFL-1502 or RFL-2002 for Contractor Work

Installation contractors may work on different machine types.

The most suitable precision level depends on the measuring surfaces encountered.

Choose RFL-1502 When:

A shorter measuring body is required.

The approved reference surface is relatively small.

Working clearance is limited.

The machine manufacturer's procedure permits a 150 mm instrument.

Choose RFL-2002 When:

A longer measuring body is preferred.

The approved reference surface can accommodate 200 mm.

Sufficient working clearance is available.

The manufacturer's procedure permits a 200 mm instrument.

For Contractors Handling Different Machine Models

Review the technical requirements of the machines most frequently serviced.

A contractor may find that one model meets many applications, while certain machines require a different instrument.

Do not assume that a single precision flat level is suitable for every installation project.

12. Why Installation Contractors Should Maintain Measurement Records

Professional installation documentation helps establish what work was performed and which measurements were recorded.

A machine leveling record may include:

Customer and Project Identification

Machine Manufacturer and Model

Installation Location

Inspection Date

Measuring Instrument

Instrument Identification

Measuring Positions

Recorded Readings

Applicable Tolerances

Technician Information

Final Inspection Remarks

Example Installation Record

ItemExample EntryProjectCNC Machine InstallationMachine TypeVertical Machining CenterInstrumentRIKEN RFL-2002Sensitivity0.02 mm/mReference PositionManufacturer-Approved PositionInitial ReadingRecord Actual ValueFinal ReadingRecord Actual ValueAcceptance CriteriaManufacturer SpecificationTechnicianInstallation Contractor

This is an illustrative documentation format, not an actual installation record.

Good documentation supports customer communication and future maintenance comparisons.

13. Calibration Requirements for Installation Contractors

Some customers require measuring instruments to have documented calibration status.

Before starting a project, contractors should confirm the customer's requirements.

Important Questions

Is Calibration Documentation Required?

Check the contract and quality requirements.

Is Accredited Calibration Required?

If yes, confirm that the calibration provider's accreditation scope covers the relevant instrument and measurement.

Is the Instrument Within Its Calibration Interval?

Review the contractor's calibration records.

Is the Instrument Suitable for the Required Tolerance?

Consider sensitivity, accuracy information and relevant measurement uncertainty.

Has the Instrument Been Damaged?

Significant impact may require additional verification.

A manufacturer's sensitivity specification does not automatically establish calibration status.

Contractors should confirm measurement documentation requirements before arriving at the installation site.

14. Common Problems Faced by Machine Installation Contractors

Problem 1 - Incorrect Instrument Size

The precision level does not fit the designated measuring surface.

Recommended Action:

Review the machine's reference surface dimensions before selecting the instrument.

Problem 2 - Customer Requires Calibration Documentation

The contractor arrives without the required documentation.

Recommended Action:

Confirm calibration requirements during project preparation.

Problem 3 - Unstable Level Readings

Vibration or unsuitable measuring conditions affect the indication.

Recommended Action:

Improve measurement stability and repeat the reading.

Problem 4 - Machine Level Changes After Adjustment

Interaction between machine supports affects the measurements.

Recommended Action:

Follow the manufacturer's specified support adjustment sequence.

Problem 5 - Machine Is Level but Geometry Is Incorrect

Other geometric characteristics may remain outside tolerance.

Recommended Action:

Complete the required geometry inspection.

Problem 6 - No Installation Measurement Records

The customer cannot compare future measurements with the installation condition.

Recommended Action:

Maintain suitable measurement documentation.

15. Precision Level Buying Checklist for Installation Contractors

Before purchasing a precision flat level, consider the following.

Buying ConsiderationWhat to ConfirmMachine TypesCNC Lathe, Milling Machine, VMC or OtherRequired SensitivityDoes 0.02 mm/m Meet the Requirement?Instrument Length150 mm or 200 mmReference SurfaceSuitable Contact AreaWorking ClearanceSafe Instrument PositioningInstrument WeightHandling RequirementsCalibrationCustomer Documentation RequirementsMeasurement ProcedureManufacturer InstructionsTransport and StorageSuitable ProtectionSupplier SupportProduct Selection and Enquiries

This checklist helps contractors select equipment based on actual project needs.

16. Opportunities for Machine Installation Contractors in Malaysia

Malaysia has a broad industrial manufacturing sector with machinery installation and maintenance requirements.

Precision leveling instruments may be relevant to contractors serving different industrial regions.

Selangor and Kuala Lumpur

CNC machining companies, precision engineering factories and industrial equipment service providers may require machine installation support.

Johor

Manufacturing facilities and machinery relocation companies may require precision leveling during equipment installation.

Penang

Precision engineering and electronics manufacturing facilities may require machinery installation and inspection services.

Melaka and Negeri Sembilan

Industrial manufacturing operations may require equipment installation, relocation and maintenance.

Perak and Kedah

Machine tool workshops and industrial engineering companies may require precision leveling instruments.

MTM Precision Sdn Bhd supports product enquiries throughout Malaysia, including Pahang, Kelantan, Terengganu, Perlis, Sabah and Sarawak.

17. Frequently Asked Questions for Machine Installation Contractors

Q1. Why do CNC machine installation contractors need precision flat levels?

They may need to measure small inclination changes during manufacturer-specified machine leveling procedures.

Q2. Can a RIKEN Precision Flat Level be used for CNC machine installation?

Yes, when the instrument meets the machine manufacturer's measurement requirements.

Q3. What is the sensitivity of RIKEN RFL-1502?

The RIKEN RFL-1502 features 0.02 mm/m sensitivity.

Q4. What is the sensitivity of RIKEN RFL-2002?

The RIKEN RFL-2002 also features 0.02 mm/m sensitivity.

Q5. Which model should a machine installation contractor choose?

Choose according to the machine's measuring surface dimensions and inspection requirements.

Q6. Can one precision level be used for different CNC machines?

Possibly, if its specifications meet the requirements of each machine.

Q7. Is a precision level sufficient for complete CNC machine alignment?

No. Additional measuring instruments and geometry checks may be required.

Q8. Should contractors keep machine leveling records?

Yes. Suitable records support documentation and future measurement comparisons.

Q9. Do machine installation contractors need calibrated instruments?

Requirements depend on the customer contract, quality system and intended measurements.

Q10. Where can contractors buy RIKEN Precision Flat Levels in Malaysia?

Contact MTM Precision Sdn Bhd for product enquiries and quotations.

18. Buy RIKEN Precision Flat Level for Machine Installation Contractors Malaysia

If your company provides CNC machine installation, machine relocation or industrial equipment maintenance services, MTM Precision Sdn Bhd supplies Japanese RIKEN precision flat levels.

RIKEN RFL-1502 Precision Flat Level

Length: 150 mm

Sensitivity: 0.02 mm/m

Net Weight: 1.8 kg

Origin: Japan

RIKEN RFL-2002 Precision Flat Level

Length: 200 mm

Sensitivity: 0.02 mm/m

Net Weight: 2.3 kg

Origin: Japan

Suitable Applications

CNC Machine Installation

Machine Relocation

Precision Lathe Leveling

VMC Machine Installation

Industrial Equipment Assembly

Machine Tool Maintenance

Precision Machinery Inspection

Contact MTM Precision for product quotations and current stock availability.

19. Contact MTM Precision Sdn Bhd

MTM Precision Sdn Bhd

Showroom & Service Centre

No. 29-1 & 29-2, Jalan Bandar 18,

Pusat Bandar Puchong,

47160 Puchong, Selangor, Malaysia.

Telephone: 03-8080 7172

WhatsApp: +6016-660 7346

Email: mtmpre@yahoo.com

Website: www.mtmpre.com.my

For RIKEN RFL-1502 and RFL-2002 Precision Flat Level Malaysia enquiries, contact our team through WhatsApp.

Please send us your machine model, required sensitivity, measuring surface dimensions or installation project requirements.

Our team can assist with product selection and quotation requests.

If calibration documentation is required, please mention this when enquiring so that available options can be checked.

Conclusion

CNC machine installation contractors require suitable measuring instruments to support professional machinery installation and commissioning.

A high sensitivity precision flat level can help technicians measure small inclination changes during machine leveling and related inspections.

The RIKEN RFL-1502 and RFL-2002 Precision Flat Levels both feature 0.02 mm/m sensitivity for precision machinery applications.

The RFL-1502 has a 150 mm body, while the RFL-2002 has a 200 mm body.

Both instruments are supplied by MTM Precision Sdn Bhd in Malaysia.

For contractors searching for RIKEN Precision Flat Level Malaysia, contact MTM Precision for product information, quotations and assistance selecting a suitable instrument.