Complete RIKEN RFL-1502 and RFL-2002 Precision Flat Level Guide Malaysia

Complete RIKEN RFL-1502 and RFL-2002 Precision Flat Level Guide Malaysia

Introduction

RIKEN Precision Flat Levels are Japanese precision measuring instruments used in machine assembly, installation, centering and suitable industrial machine leveling applications.

For CNC machine installation contractors, factory maintenance engineers, precision engineering workshops and quality control departments, selecting a suitable precision flat level is an important part of reliable inclination measurement.

Two models available through MTM Precision Sdn Bhd Malaysia are:

RIKEN RFL-1502 Precision Flat Level

RIKEN RFL-2002 Precision Flat Level

Both instruments feature 0.02 mm/m sensitivity, making them relevant to applications requiring sensitive inclination measurements.

However, selecting a precision level requires more than comparing sensitivity specifications.

Instrument length, measuring surface compatibility, calibration requirements, measurement procedures and environmental conditions must also be considered.

This complete guide covers RIKEN RFL-1502 vs RFL-2002, precision level sensitivity, CNC machine installation, machine leveling procedures, calibration, troubleshooting, maintenance and buying considerations in Malaysia.

1. What Is a RIKEN Precision Flat Level?

A precision flat level is a measuring instrument used to detect small angular inclination differences relative to a horizontal reference.

It is particularly relevant to precision machinery applications.

Unlike a general-purpose construction spirit level, a high sensitivity precision level is intended for measurements involving small inclination changes.

Typical Industrial Applications

CNC Machine Installation

Measuring inclination at designated machine reference surfaces.

Precision Lathe Leveling

Supporting manufacturer-specified machine bed and support adjustment procedures.

CNC Milling Machine Setup

Checking specified leveling conditions during installation.

Vertical Machining Center Installation

Supporting suitable machine leveling measurements.

Industrial Machine Maintenance

Investigating changes in machine inclination where required.

Machine Relocation

Verifying leveling conditions after equipment is moved.

Precision Machinery Inspection

Supporting selected inclination measurements during machine geometry assessment.

A precision flat level measures inclination.

It does not independently measure every aspect of CNC machine accuracy.

2. RIKEN KEISOKUKI - Japanese Precision Measuring Instruments

RIKEN KEISOKUKI is the manufacturer of the RFL precision flat level models discussed in this guide.

The RIKEN RFL-1502 and RFL-2002 are Japanese precision leveling instruments intended for machine assembly, installation and centering applications.

For industrial buyers, important selection considerations include:

Instrument Sensitivity

Instrument Dimensions

Application Suitability

Measurement Requirements

Calibration Documentation

Supplier Availability

Country of origin may be one consideration, but actual measurement suitability should be based on instrument specifications and the intended procedure.

3. RIKEN RFL-1502 vs RFL-2002 Specifications

The two RIKEN models have different nominal lengths and weights.

SpecificationRIKEN RFL-1502RIKEN RFL-2002ManufacturerRIKEN KEISOKUKIRIKEN KEISOKUKICountry of OriginJapanJapanInstrument TypePrecision Flat LevelPrecision Flat LevelNominal Length150 mm200 mmSensitivity0.02 mm/m0.02 mm/mNet Weight1.8 kg2.3 kgIntended ApplicationPrecision MachineryPrecision Machinery

RIKEN RFL-1502

The RIKEN RFL-1502 has a nominal length of 150 mm.

It may be suitable when a shorter instrument is required for an approved machine reference surface.

RIKEN RFL-2002

The RIKEN RFL-2002 has a nominal length of 200 mm.

It may be preferred when a longer suitable measuring surface is available.

Which Model Is More Accurate?

Both models have the same specified sensitivity.

The longer RFL-2002 is not automatically more accurate than the RFL-1502.

Accuracy depends on the instrument's measurement characteristics and relevant calibration results, not simply its physical length.

4. What Does 0.02 mm/m Sensitivity Mean?

One of the most important specifications of the RIKEN RFL-1502 and RFL-2002 is 0.02 mm/m sensitivity.

This describes an inclination equivalent to a height difference of 0.02 mm over a horizontal distance of one metre.

Inclination Calculation

Height Difference (mm) = Inclination (mm/m) × Horizontal Distance (m)

Equivalent Inclination Table

Horizontal DistanceHeight Difference at 0.02 mm/m100 mm0.002 mm150 mm0.003 mm200 mm0.004 mm500 mm0.010 mm1,000 mm0.020 mm

For example:

0.02 mm/m × 0.2 m = 0.004 mm

This means that an inclination of 0.02 mm/m is mathematically equivalent to a height difference of 0.004 mm over 200 mm.

These figures illustrate slope.

They are not guaranteed accuracy values, instrument calibration uncertainty values or machine installation tolerances.

Sensitivity vs Accuracy

Sensitivity describes the instrument's response to inclination changes.

Accuracy concerns the closeness of a measured result to the reference value.

Measurement Uncertainty describes the uncertainty associated with a measurement result.

Understanding these differences helps prevent incorrect instrument selection.

5. Precision Flat Level vs Standard Spirit Level

A common question is whether a standard spirit level is sufficient for CNC machine installation.

The answer depends on the required measurement sensitivity and machine manufacturer's procedure.

Standard Spirit Level

General-purpose spirit levels are commonly used for construction and ordinary installation work.

Their sensitivity depends on the specific model.

RIKEN Precision Flat Level

The RIKEN RFL-1502 and RFL-2002 feature 0.02 mm/m sensitivity.

They are intended for precision machinery applications.

Comparison

FeatureGeneral Spirit LevelRIKEN Precision Flat LevelMain ApplicationGeneral LevelingPrecision MachinerySensitivityModel Dependent0.02 mm/mCNC InstallationDepends on RequirementsSuitable When Specifications MatchInstrument LengthVaries150 mm or 200 mm

A general-purpose spirit level should not be assumed suitable for precision machine leveling without checking its specifications.

6. How to Choose Between RFL-1502 and RFL-2002

Choosing between the two models begins with the machine's reference surface.

Choose RIKEN RFL-1502 When:

A shorter measuring body is preferred.

The designated reference surface is relatively small.

Working clearance is limited.

The inspection procedure permits a 150 mm instrument.

Choose RIKEN RFL-2002 When:

A longer measuring body is preferred.

The designated reference surface can accommodate 200 mm.

Sufficient working clearance is available.

The inspection procedure permits a 200 mm instrument.

Important Buying Considerations

Machine Model

Identify the CNC machine or industrial equipment.

Required Sensitivity

Confirm that 0.02 mm/m meets the intended requirement.

Measuring Surface Dimensions

Check that the instrument can seat properly.

Calibration Requirements

Determine whether documentation is required.

Measurement Procedure

Follow the machine manufacturer's instructions.

Do not select a precision level based only on instrument length or price.

7. How to Use a Precision Flat Level for CNC Machine Leveling

The following is a general overview.

Actual measuring positions, adjustment sequences and acceptance criteria must follow the machine manufacturer's requirements.

Step 1 - Review the Machine Manual

Identify the specified leveling procedure.

Step 2 - Confirm Instrument Suitability

Check the sensitivity, instrument dimensions and calibration requirements.

Step 3 - Prepare the Machine

Follow the required safety and installation procedures.

Step 4 - Identify the Reference Surface

Locate the manufacturer's designated measuring position.

Step 5 - Clean the Measuring Surface

Remove metal chips, dust and other contamination.

Step 6 - Position the Precision Level

Place the instrument carefully on the approved reference surface.

Step 7 - Allow the Indication to Stabilize

Avoid excessive vibration and unsuitable environmental conditions.

Step 8 - Record the Reading

Follow the precision level manufacturer's reading instructions.

Step 9 - Adjust Machine Supports if Required

Use the machine manufacturer's specified adjustment sequence.

Step 10 - Repeat and Verify

Take the required measurements and complete any additional geometry checks.

A precision level should be used as part of an approved machine installation procedure.

8. RIKEN Precision Flat Level for CNC Lathe Installation

CNC lathes may require careful leveling during installation.

Depending on the machine design, support adjustment can influence machine geometry.

Important Inspection Areas

Machine Foundation

Confirm suitable installation conditions.

Machine Supports

Check the manufacturer's support requirements.

Reference Surface Inclination

Measure at specified positions.

Machine Bed Twist

Follow the manufacturer's inspection procedure.

Additional Geometry Checks

Complete the required alignment and performance tests.

A RIKEN RFL-1502 or RFL-2002 may support suitable leveling measurements.

However, a single level reading cannot establish that the machine bed is free from twist.

9. RIKEN Precision Flat Level for CNC Milling Machines

CNC milling machines may require precision leveling during installation.

A suitable precision flat level can help technicians measure inclination at designated reference positions.

Typical Considerations

Machine foundation condition

Machine support arrangement

Approved reference surfaces

Required measurement directions

Adjustment sequence

Applicable acceptance criteria

After leveling, the machine may require additional geometry verification.

Correct leveling does not automatically establish axis straightness, squareness or positioning accuracy.

10. Precision Flat Level for Vertical Machining Centers

Vertical Machining Centers (VMCs) may require precision leveling during installation and commissioning.

The machine manufacturer may specify particular measuring positions and adjustment procedures.

Before Starting

Confirm:

Machine Manufacturer and Model

Different machines may require different procedures.

Instrument Sensitivity

Check whether 0.02 mm/m is suitable.

Reference Surface Dimensions

Confirm whether a 150 mm or 200 mm instrument can be used.

Calibration Requirements

Check the applicable documentation requirements.

Additional Geometry Inspection

Identify any required measurements beyond leveling.

The RIKEN precision flat level can support suitable inclination measurements.

It does not replace the complete VMC commissioning procedure.

11. Machine Bed Twist and Precision Level Measurements

Machine bed twist is an important consideration for certain machine tool designs.

Depending on the machine, support conditions may contribute to geometric distortion.

How a Precision Level May Help

A technician may measure inclination at several manufacturer-specified reference positions.

Differences between the readings may help evaluate the machine's geometric condition.

Important Limitations

A single measurement is insufficient to establish bed twist.

The correct procedure depends on:

Machine design

Measuring positions

Instrument orientation

Support arrangement

Applicable tolerances

Measurement repeatability

Bed twist inspection should follow the machine manufacturer's instructions.

12. Precision Level for Machine Relocation

Moving a CNC machine from one factory to another can change its installation conditions.

Possible Changes After Relocation

Foundation Condition

The new installation site may have different characteristics.

Support Arrangement

Machine supports may require adjustment.

Machine Inclination

The machine may no longer have the same leveling condition.

Machine Geometry

Certain geometric characteristics may require verification.

Recommended Practice

After relocation, follow the manufacturer's reinstallation procedure.

Use a suitable precision level for specified inclination measurements.

Complete the required geometry and operational checks.

A machine that was correctly leveled before relocation may require new leveling verification afterward.

13. Machine Leveling Screws and Support Adjustment

Machine leveling screws or support systems may be used to adjust the machine's installation condition.

The correct adjustment procedure depends on the machine design.

Important Considerations

Support Locations

Identify the manufacturer's specified support points.

Adjustment Sequence

Follow the recommended order.

Support Loading

Avoid unsupported assumptions about how the machine should be loaded.

Repeated Measurements

Check the specified reference positions after adjustments.

Documentation

Record relevant readings and adjustments.

A precision flat level can indicate inclination changes during adjustment.

However, it cannot independently measure the load carried by each machine support.

14. Precision Level for Preventive Maintenance

Factory maintenance teams may use precision leveling measurements as part of an equipment inspection program.

Possible Applications

Checking specified machine inclination conditions

Investigating installation changes

Comparing measurements with previous records

Supporting maintenance investigations

Verifying relevant conditions after major maintenance

Why Records Matter

A documented measurement baseline can help technicians compare future results.

However, measurement differences may arise from several causes.

These include instrument condition, environmental changes, measuring technique and actual machine movement.

Preventive maintenance measurements should use consistent procedures and suitable reference positions.

15. Precision Level Calibration and Measurement Traceability

A precision level used for important industrial measurements may require calibration.

What Is Precision Level Calibration?

Calibration establishes the relationship between instrument indications and reference inclination values under specified conditions.

Depending on the calibration method, results may include indication errors and measurement uncertainty.

What Is Machine Leveling Verification?

Machine leveling verification evaluates inclination at specified machine reference positions.

These are different activities.

Calibration Considerations

Instrument Identification

Identify the measuring instrument.

Calibration Status

Review the applicable calibration requirements.

Measurement Traceability

Maintain suitable traceability where required.

Measurement Uncertainty

Consider uncertainty when evaluating measurement results.

Accreditation

If accredited calibration is required, confirm the provider's relevant accreditation scope.

A manufacturer's sensitivity specification does not replace calibration documentation when calibration is required.

16. Precision Level Measurement Errors and Troubleshooting

Unexpected readings may occur during precision leveling.

Common Causes

Possible CauseMeasurement ProblemSurface ContaminationInconsistent seatingVibrationUnstable indicationTemperature ChangesMeasurement variationIncorrect Reference SurfaceMisleading resultInstrument PositioningDifferent repeated readingsMachine Support MovementActual inclination changeInstrument DamagePossible measurement problems

General Troubleshooting Approach

Check the Surface

Confirm cleanliness and condition.

Check the Instrument Position

Use the approved measuring location.

Check Environmental Conditions

Investigate vibration and temperature effects.

Repeat the Measurement

Use a consistent procedure.

Review Calibration Status

Confirm the instrument's measurement suitability.

Investigate the Machine

If the abnormal result continues, follow the appropriate machine inspection procedure.

Do not assume that every unexpected reading is caused by a defective precision level.

17. How to Clean and Maintain a RIKEN Precision Flat Level

Proper instrument care helps protect precision measuring surfaces.

Cleaning

Remove contamination using suitable manufacturer-approved methods.

Avoid rubbing hard particles across precision surfaces.

Handling

Carry the instrument securely and avoid accidental impact.

Measuring Surface Protection

Do not drag the instrument across rough or contaminated surfaces.

Storage

Use a suitable protective case and follow the manufacturer's storage recommendations.

Environmental Conditions

Avoid unnecessary exposure to moisture, extreme temperature changes and excessive vibration.

Calibration

Review calibration requirements according to the intended application.

Do not use abrasive materials or attempt unauthorized internal adjustments.

18. Precision Flat Level for Machine Installation Contractors

Professional machine installation contractors may use precision flat levels during suitable installation procedures.

Typical Contractor Applications

New CNC Installation

Measuring specified inclination conditions.

Machine Relocation

Supporting reinstallation and leveling.

Machine Support Adjustment

Observing inclination changes.

Machine Maintenance

Investigating selected machine conditions.

Installation Documentation

Recording measurements and inspection results.

Contractors should confirm the required instrument specifications before visiting the customer site.

A RIKEN RFL-1502 or RFL-2002 may be suitable when the machine manufacturer's requirements are met.

19. Precision Flat Level for Used CNC Machine Inspection

Used CNC machine buyers may arrange technical inspections before purchasing second-hand machinery.

A precision level may support selected leveling-related measurements.

However, the overall condition of a used CNC machine requires broader assessment.

Additional Inspection Areas

Machine geometry

Spindle condition

Axis movement

Positioning accuracy

Maintenance history

CNC control operation

Test machining

A used CNC machine that appears level is not automatically in good mechanical condition.

Pre-purchase inspection should match the buyer's intended manufacturing requirements.

20. Precision Flat Level for Factory QA QC Teams

Factory maintenance and QA/QC departments may use precision level measurements within documented inspection procedures.

Maintenance Department

May perform machine leveling checks and relevant mechanical adjustments.

QA/QC Department

May review inspection records and applicable acceptance criteria.

Metrology Department

May manage instrument calibration and measurement traceability.

Recommended Inspection Records

Machine identification

Instrument identification

Measuring position

Inspection date

Recorded reading

Applicable tolerance

Inspection result

Technician details

Clear documentation helps different departments understand the measurement results and inspection scope.

21. Common Mistakes When Using Precision Flat Levels

Mistake 1 - Confusing Sensitivity with Accuracy

0.02 mm/m sensitivity is not a guaranteed accuracy specification.

Mistake 2 - Choosing the Wrong Instrument Length

The instrument must fit the approved reference surface.

Mistake 3 - Using a Dirty Measuring Surface

Contamination may affect instrument seating.

Mistake 4 - Ignoring Vibration

Unstable measurement conditions can affect readings.

Mistake 5 - Ignoring Temperature Differences

Thermal effects may influence measurement consistency.

Mistake 6 - Using Incorrect Measuring Positions

Measurements should follow the machine manufacturer's procedure.

Mistake 7 - Assuming Leveling Equals Complete Machine Calibration

Other geometry and performance measurements may be necessary.

Mistake 8 - Ignoring Calibration Requirements

Instrument measurement suitability must be established where required.

Mistake 9 - Adjusting Machine Supports Without a Procedure

Incorrect adjustments may affect machine geometry.

Mistake 10 - Failing to Record Measurements

Without records, future comparisons become difficult.

22. Complete Precision Flat Level Buying Checklist

Before purchasing a precision flat level, confirm the following.

Buying ConsiderationQuestionMachine TypeWhat equipment will be inspected?Required SensitivityIs 0.02 mm/m suitable?Instrument LengthIs 150 mm or 200 mm preferred?Reference SurfaceCan the instrument seat properly?Working ClearanceIs there sufficient space?CalibrationIs documentation required?Measurement ProcedureWhat does the manufacturer specify?Instrument HandlingIs suitable storage available?ApplicationInstallation, maintenance or inspection?SupplierCan the supplier assist with product selection?

Practical Recommendation

Choose RFL-1502 when a 150 mm instrument is suitable for the designated measuring surface.

Choose RFL-2002 when a 200 mm instrument is preferred and the reference surface can accommodate it.

Both models feature 0.02 mm/m sensitivity.

23. RIKEN Precision Flat Level Applications in Malaysia

The RIKEN RFL-1502 and RFL-2002 are relevant to precision machinery applications across Malaysia.

Selangor and Kuala Lumpur

CNC workshops, machine tool service companies and precision engineering factories may require high sensitivity leveling instruments.

Johor

Manufacturing facilities and machinery installation contractors may use precision flat levels during equipment installation and maintenance.

Penang

Precision engineering and electronics manufacturing companies may require sensitive inclination measurement instruments.

Melaka and Negeri Sembilan

Industrial manufacturers and equipment maintenance companies may require precision leveling instruments.

Perak and Kedah

Machine tool workshops and industrial engineering companies may use precision flat levels for suitable applications.

Pahang, Kelantan, Terengganu and Perlis

Industrial machinery users may require precision leveling instruments for equipment installation and maintenance.

Sabah and Sarawak

Manufacturing facilities and industrial service providers may require precision machine leveling equipment.

MTM Precision Sdn Bhd supports product enquiries throughout Malaysia.

24. Frequently Asked Questions About RIKEN Precision Flat Levels

Q1. What is the RIKEN RFL-1502?

The RIKEN RFL-1502 is a Japanese precision flat level with a nominal length of 150 mm and 0.02 mm/m sensitivity.

Q2. What is the RIKEN RFL-2002?

The RIKEN RFL-2002 is a Japanese precision flat level with a nominal length of 200 mm and 0.02 mm/m sensitivity.

Q3. What is the main difference between RFL-1502 and RFL-2002?

The main differences are nominal length and weight.

Both models have the same specified sensitivity.

Q4. What does 0.02 mm/m mean?

It describes an inclination equivalent to a height difference of 0.02 mm over one metre.

Q5. Is RFL-2002 more accurate than RFL-1502?

Not necessarily. Instrument length alone does not establish accuracy.

Q6. Can RIKEN Precision Flat Levels be used for CNC machine installation?

Yes, when their specifications meet the machine manufacturer's requirements.

Q7. Can a precision flat level detect machine bed twist?

It may support certain manufacturer-specified bed twist inspection procedures.

Q8. Can a precision level measure CNC positioning accuracy?

No. Positioning accuracy requires a suitable measurement method and instrument.

Q9. Does a precision level require calibration?

Calibration requirements depend on the intended use, customer requirements and quality system.

Q10. Why do precision level readings change?

Possible causes include surface contamination, vibration, temperature differences, instrument positioning and machine movement.

Q11. Can a precision level be used after machine relocation?

Yes, for suitable leveling measurements during the reinstallation procedure.

Q12. Can one precision level be used for different CNC machines?

Possibly, if its specifications meet the requirements of each machine.

Q13. Can a precision level inspect a used CNC machine?

It may support selected leveling-related checks but cannot establish complete machine condition.

Q14. How should a precision flat level be stored?

Use suitable protective storage and follow the manufacturer's recommendations.

Q15. Where can I buy RIKEN Precision Flat Levels in Malaysia?

Contact MTM Precision Sdn Bhd for product information, quotations and current availability.

25. Buy RIKEN RFL-1502 and RFL-2002 Precision Flat Levels Malaysia

MTM Precision Sdn Bhd supplies Japanese RIKEN precision flat levels for industrial machinery applications.

RIKEN RFL-1502 Precision Flat Level

Manufacturer: RIKEN KEISOKUKI

Origin: Japan

Nominal Length: 150 mm

Sensitivity: 0.02 mm/m

Net Weight: 1.8 kg

RIKEN RFL-2002 Precision Flat Level

Manufacturer: RIKEN KEISOKUKI

Origin: Japan

Nominal Length: 200 mm

Sensitivity: 0.02 mm/m

Net Weight: 2.3 kg

Suitable Applications

CNC Machine Installation

Precision Lathe Leveling

CNC Milling Machine Setup

Vertical Machining Center Installation

Machine Tool Maintenance

Machine Relocation

Precision Machinery Inspection

Industrial Equipment Assembly

Contact MTM Precision for quotations and current stock availability.

26. Contact MTM Precision Sdn Bhd

MTM Precision Sdn Bhd

Showroom & Service Centre

No. 29-1 & 29-2, Jalan Bandar 18,

Pusat Bandar Puchong,

47160 Puchong, Selangor, Malaysia.

Telephone: 03-8080 7172

WhatsApp: +6016-660 7346

Email: mtmpre@yahoo.com

Website: www.mtmpre.com.my

Request a RIKEN Precision Flat Level Quotation

If you are looking for RIKEN RFL-1502 or RFL-2002 Precision Flat Level Malaysia, contact our team through WhatsApp.

Please provide:

Machine Manufacturer and Model

Required Precision Level Sensitivity

Measuring Surface Dimensions

Intended Application

Calibration Documentation Requirements, if applicable

You may also send photographs of your machine's designated measuring surface to help explain your application.

Our team can assist with product selection and quotation requests.

Conclusion

The RIKEN RFL-1502 and RFL-2002 Precision Flat Levels are Japanese precision instruments intended for machine assembly, installation, centering and suitable precision machinery leveling applications.

Both models feature 0.02 mm/m sensitivity.

The RFL-1502 has a nominal length of 150 mm, while the RFL-2002 has a nominal length of 200 mm.

Selecting the correct instrument requires consideration of machine requirements, measuring surface dimensions, instrument sensitivity, calibration documentation and measurement conditions.

For CNC machine installation, maintenance and inspection, a precision flat level can provide useful inclination measurements.

However, it should be used as part of an appropriate machine inspection procedure rather than as a replacement for complete machine geometry verification.

MTM Precision Sdn Bhd supplies both RIKEN models in Malaysia.

For product information, quotations and assistance choosing a suitable RIKEN Precision Flat Level Malaysia, contact MTM Precision today.