Anchor Pull-Out Test Method Statement – What Should Be Included? Malaysia

Anchor Pull-Out Test Method Statement – What Should Be Included? Malaysia

Anchor Pull-Out Test Method Statement Guide Malaysia

An Anchor Pull-Out Test Method Statement should clearly explain how anchor testing will be prepared, performed, recorded and evaluated on a construction project.

A good method statement should not simply say:

“Install pull-out tester and apply load.”

It should define important information such as:

Scope of testing

Anchor identification

Test equipment

Required test load

Testing procedure

Acceptance criteria

Safety requirements

Reporting

Action after a failed test

The final method statement should always be prepared and approved according to the specific project's engineering requirements.

For suitable field applications, equipment such as the Langry APT200 Anchor Pull-Out Tester can provide controlled tensile force measurement up to 200kN.

Important: There Is No One Method Statement for Every Project

Anchor testing requirements vary.

A method statement used for one curtain wall project should not automatically be copied into another project without review.

Differences can include:

Anchor type

Anchor size

Base material

Required test load

Test quantity

Proof or destructive testing

Acceptance criteria

Site conditions

The method statement must match the actual project.

1. Project Information

The document should begin with basic project information.

This may include:

Project name

Project location

Main contractor

Subcontractor

Consultant

Testing company

Relevant work package

Document reference

Revision

Good document control is especially important when procedures are revised.

2. Purpose of the Anchor Pull-Out Test

The method statement should clearly explain why the testing is being performed.

For example, the objective may be to verify selected installed anchors against a specified proof load as part of project QA/QC.

Do not leave the test objective ambiguous.

3. Define the Scope

The scope should identify what is included.

For example:

Chemical anchor testing

Mechanical anchor testing

Expansion anchor testing

Façade anchor testing

Structural fixing testing

Selected post-installed anchor testing

The scope may also define which areas or work packages are covered.

4. Identify the Anchor System

Record relevant anchor information such as:

Anchor type

Manufacturer where applicable

Product/system

Diameter

Thread size

Embedment

Base material

Installation application

This helps ensure the testing procedure refers to the correct anchoring system.

5. Define the Test Objective

The method statement should distinguish between:

Proof Load Testing

The anchor is loaded to a specified level according to an approved procedure without intentionally loading it to ultimate failure.

Ultimate or Failure Testing

The test may continue toward a defined failure condition according to the applicable test method.

These are different objectives and should not be confused.

6. Define the Test Quantity

The method statement should state how many anchors will be tested or refer clearly to the approved sampling requirement.

Do not invent a universal percentage.

The required quantity may come from:

Project specification

Consultant requirement

Engineer requirement

Approved sampling plan

Applicable testing procedure

7. Define How Test Points Are Selected

For larger projects, test locations should not be ambiguous.

The method statement may explain how anchors are selected according to:

Floor

Grid

Elevation

Installation zone

Anchor type

Installation batch

Other approved criteria

Every tested anchor should be identifiable.

8. Anchor Identification

Each test point should have a unique ID.

For example:

APT-L15-G6-03

The project's own numbering system can be used.

The important requirement is traceability between:

Physical Anchor → Test Reading → Photograph → Final Report

9. Define the Required Test Load

This is one of the most important parts of the document.

The method statement should state the approved target load or identify the document from which it is obtained.

The load should not be chosen by the test operator based only on equipment capacity.

For example:

Tester capacity: 200kN

does not mean:

Required test load: 200kN

10. Identify Who Provides the Test Load

The method statement may reference the appropriate source of the requirement, such as:

Structural engineer

Façade engineer

Consultant

Project specification

Approved design

Approved test procedure

This reduces confusion at the site.

11. Define Loading Stages

If the approved procedure requires staged loading, the method statement should describe it.

Do not create arbitrary loading increments.

Use the approved procedure applicable to the project.

12. Define Holding Time

Where the anchor must be held at a specified load, record:

Required load

Holding duration

What is monitored during the holding period

This should be established before testing begins.

13. Define Movement Measurement Where Required

Some procedures may require displacement or movement to be monitored.

If required, the method statement should identify:

Measurement method

Instrument

Measurement points

Recording procedure

Acceptance criteria

A force reading alone may not satisfy every project requirement.

14. Define the Acceptance Criteria

The method statement must make clear how the result will be assessed.

Depending on the approved project requirements, acceptance may consider:

Required proof load achieved

Load maintained

Movement within specified limits

No unacceptable visible damage

Other defined criteria

The test operator should not invent pass/fail criteria at the site.

15. List the Test Equipment

The method statement should identify the equipment to be used.

For example:

Anchor Pull-Out Tester

Manufacturer: Langry

Model: APT200

Measurement Range: 0–200kN

Additional equipment may include:

Hydraulic pump

Hydraulic cylinder

Pull rod

Converters

Adapters

Reaction accessories

Measurement equipment where required

16. Confirm Equipment Capacity

The tester must have sufficient capacity for the required load.

Langry offers several ranges:

ModelMaximum RangeApproximate ClassAPT100100kN10 TonAPT200200kN20 TonAPT300300kN30 Ton

If the project requires 150kN, a 100kN tester is insufficient.

17. Include Equipment Calibration Requirements

Where required, the method statement should identify calibration or traceability requirements.

The project may require:

Equipment serial number

Calibration certificate

Calibration date

Calibration validity

Traceability information

These documents should be checked before mobilisation.

18. Describe the Adapter Connection

The tester must connect securely to the anchor.

The method statement should address the appropriate connection arrangement.

Depending on the application, this can involve:

Pull rod

Threaded adapter

Converter

Coupler

Special fixture

The connection must be appropriate for the expected load.

19. Describe the Reaction Setup

The hydraulic cylinder requires a stable reaction arrangement.

The procedure should consider:

Concrete surface

Anchor location

Edge condition

Nearby anchors

Surrounding bracket

Available clearance

A poor reaction setup can influence the test.

20. Address Pulling Alignment

The tensile load should generally be applied as axially as practical.

Poor alignment can introduce:

Bending

Side loading

Uneven force

Equipment instability

The method statement should require appropriate positioning of the test equipment.

21. Include Pre-Test Inspection

Before applying load, the operator should inspect the test point.

Checks may include:

Correct anchor ID

Anchor condition

Exposed thread

Adapter engagement

Tester alignment

Reaction arrangement

Surrounding concrete

Safe working area

Any abnormal condition should be documented.

22. Include Chemical Anchor Curing Checks

For chemical anchors, confirm that the required curing conditions have been achieved before testing.

Relevant information may include:

Installation date

Installation time

Anchor product

Applicable curing requirement

Relevant temperature conditions

Testing should not begin simply because the site is ready.

23. Describe the Testing Sequence

A general method statement structure may include:

Confirm anchor identification

Inspect test location

Install suitable adapter

Position the hydraulic cylinder

Confirm reaction arrangement

Zero/check the measurement system

Apply load according to the approved procedure

Reach the specified target

Hold where required

Record measurements and observations

Release load safely

Inspect anchor after testing

Photograph and document the result

The actual loading sequence must follow the approved project procedure.

24. Define What Happens If an Anchor Fails

Do not wait until the first failure to ask what to do.

The method statement should address the project's failure procedure.

This may involve:

Stop testing

Record the result

Photograph the failure

Inform responsible personnel

Investigate installation

Perform additional testing if instructed

Implement corrective action

The exact response should follow the project requirements.

25. Include Safety Requirements

Anchor pull-out testing can involve substantial stored energy and high tensile force.

Safety controls may include:

Controlled test area

Appropriate PPE

Secure adapters

Stable reaction setup

Safe operator position

Equipment inspection

Controlled hydraulic loading

Controlled pressure release

Personnel should avoid unnecessary positioning in the potential failure path.

26. Working at Height

For façade or elevated testing, additional controls may be required.

Consider:

Scaffolding

Work platforms

Fall protection

Equipment handling

Tool securing

Access permits

These requirements should align with the project's site safety procedures.

27. Define Personnel Responsibilities

The method statement may identify responsibilities for:

Test operator

QA/QC representative

Main contractor

Subcontractor

Consultant/witness where required

Safety personnel

Clear responsibilities reduce site confusion.

28. Include Test Documentation

The operator should record relevant information during testing.

This may include:

Anchor ID

Location

Anchor type

Size

Required load

Applied load

Holding time

Movement where required

Observations

Result

Equipment ID

Date

Operator

29. Include Photographic Records

Useful photographs may include:

Test location

Anchor identification

Tester setup

Force reading

Anchor after testing

Failure condition where applicable

Photographs should be traceable to the relevant anchor ID.

30. Define the Final Test Report

The method statement should explain how results will be presented.

A professional report may contain:

Project details

Testing scope

Test procedure

Equipment details

Calibration information where required

Anchor schedule

Individual test results

Observations

Photographs

Pass/fail status according to approved criteria

Signatures or approvals where required

Example Method Statement Structure

A professional document can be organised as:

1. Purpose

2. Scope

3. References

4. Definitions

5. Responsibilities

6. Equipment

7. Anchor Information

8. Pre-Test Requirements

9. Test Procedure

10. Acceptance Criteria

11. Failure Procedure

12. Safety Requirements

13. Test Records

14. Reporting

15. Attachments

This provides a useful framework without assuming that every project uses the same test procedure.

Langry APT200 for Anchor Pull-Out Testing

The Langry APT200 provides:

Measurement Range: 0–200kN

Approximate Capacity: 20 Ton

Key specifications include:

SpecificationLangry APT200Measurement Range0–200kNCylinder Centre Hole35mmCylinder Stroke70mmCylinder WeightApprox. 13kgCommon AnchorageΦ6–Φ25Pull RodM24ConverterM6–M22Data Storage500 RecordsContinuous Working Time>200 HoursAccuracy ClassificationEN ISO 7500-1 Class 1

Actual suitability depends on the project's required load, anchor configuration and test method.

Common Method Statement Mistakes

No Test Load

“Perform pull-out test” is not enough.

The required load must be defined or referenced.

No Acceptance Criteria

The operator needs to know what constitutes pass or fail.

No Anchor Identification

Results become difficult to trace.

No Failure Procedure

The team does not know what to do when a test fails.

Wrong Equipment Capacity

The tester must cover the required testing range.

No Calibration Check

Required documentation may be discovered missing only after arriving on site.

No Site Access Planning

This is particularly problematic for façade testing.

Frequently Asked Questions

What should an anchor pull-out test method statement include?

It should define the scope, anchor information, equipment, required load, test procedure, acceptance criteria, safety requirements, failure procedure and reporting requirements.

Who should approve the method statement?

This depends on the project management and contractual structure. Follow the project's required submission and approval process.

Can I copy a method statement from another project?

It may be used as a structural reference, but the technical requirements must be reviewed and adapted to the actual project.

Should the required test load be stated?

Yes, or the method statement should clearly reference the approved document that defines it.

Should calibration information be included?

Where required by the project, equipment identification and relevant calibration information should be documented.

Should the method statement define pass/fail criteria?

Yes. The test result should be assessed against defined project criteria rather than an operator's opinion.

Can Langry APT200 be used for anchor proof testing?

It can be used for suitable professional anchor testing applications where the required test load and configuration fall within its 200kN measurement range.

Where can I buy an anchor pull-out tester in Malaysia?

Contact MTM Precision Sdn. Bhd. for Langry anchor pull-out testing equipment, model selection and current quotation in Malaysia.

Anchor Pull-Out Testing Equipment Supplier Malaysia

MTM Precision supplies professional construction and civil engineering testing instruments for:

Contractors

QA/QC teams

Façade contractors

Structural contractors

Inspection companies

Testing laboratories

For equipment selection, provide:

Anchor Type + Anchor Diameter + Required Test Load + Test Application

For unusual test configurations, photographs and dimensions are also useful.

Contact MTM Precision

MTM Precision Sdn. Bhd.

Showroom & Service Centre

No. 29-1 & 29-2, Jalan Bandar 18,

Pusat Bandar Puchong,

47160 Puchong, Selangor, Malaysia

🌐 Website: www.mtmpre.com.my

📧 Email: mtmpre@yahoo.com

📱 WhatsApp: +6016-660 7346

For Langry APT200 Anchor Pull-Out Tester Malaysia, model selection, current quotation and professional construction testing equipment enquiries, contact MTM Precision.